Factors to be considered in customization of ultrasonic vibrating screen
The ultrasonic vibrating screen is a high-precision screening equipment, which can be widely used in food, medicine, chemical, metallurgy, and other industries. It is a new type of screening equipment. What factors should we consider if we need to customize an ultrasonic vibrating screen?
As for the customization of the ultrasonic vibrating screen, the height of the equipment needs to match the production line, so the installation position of the equipment and the position of the discharge port from the ground should be specified during the customization. The width of the screen is the width of the screen surface, which determines the output and screening accuracy, so please specify your production requirements when customizing;
Accessories include a vertical vibration motor, ultrasonic device, damping spring, and screen. As the power source of the vibrating screen, the motor provides the required excitation force for the equipment. The magnitude of the excitation force determines the output. However, the higher the motor power is, the better. This requires a reasonable selection of the output according to the equipment shape. If the excitation force is too large, the screen mesh and screen frame will be damaged and the service life of the equipment will be affected. The ultrasonic system is divided into domestic and two types, and the corresponding price will be higher than that of domestic. Users can choose reasonably according to the production requirements.
The factors affecting the price can be analyzed from the following three points: screening system. This component is an important component. The quality of the system directly affects whether it can solve the screening accuracy and efficiency of fine materials. The ultrasonic screening system is divided into an ultrasonic transducer and an ultrasonic generator; When we purchase, let the manufacturer provide the certificate of conformity and factory inspection of the system.
There are two kinds of materials, one is 304 stainless steel for the whole body, and the other is stainless steel in contact with the material. The price will vary when purchasing, mostly because of different materials. The thickness of the material used by large enterprises is 2.0mm ± 0.1, and the slightly lower price is 1.6 plate. Here is a warm reminder from vibrating screen manufacturers: there are also a small number of manufacturers that use materials and shapes similar to 304 stainless steel; The quality and thickness of the plate directly affect the service life of the screen machine. When purchasing, select a larger manufacturer or sales company.
The vibrating motor is the "heart" of the ultrasonic vibrating screen equipment. Why do you say that? The quality of a vibrating motor is directly related to the output, screening accuracy, and service life of the screening machine!
Operating principle of swing screen
YBS series vibrating and swinging screen is a low-frequency rotary vibrating screen imitating manual shaking. The principle is that the instantaneous motion is the combination of the radial displacement and the circular motion with this displacement as the axis (spiral motion). The exciter, which can adjust the eccentricity, produces a nonlinear three-dimensional motion, and the material also produces the same motion similar to manual operation, so as to achieve the purpose of screening. A more ideal screening effect can be obtained by combining it with screening accessories. It is suitable for materials with spherical, cylindrical, flaky, or even irregular shapes that are easy to block the screen and require precise screening.
Structure diagram of swing screen
Technical characteristics of swing screen
1. The design is exquisite and the structure is good, which is conducive to improving the service life of the equipment and reducing the operation and maintenance costs.
2. Low frequency, low load operation, the power system has little effect on equipment and materials.
3. The equipment is relatively small in size, light in weight, simple in installation, convenient in maintenance, low in power consumption and noise pollution.
4. The relative processing capacity is large, the screening efficiency is high, and the screening accuracy of the swing screen is generally above 95%.
5. Fully enclosed structure, good sealing effect, and basically no material dust pollution.
6. The discharge port can be adjusted freely within 360 ° circumference for process layout.
7. The screen is easy to replace and can meet the dry and wet classification requirements of general materials.
8. The screen surface can be conveniently equipped with a screen cleaning device to solve the problem of screen surface blockage.
Up to 5 times the output per unit area; It can be separated into 6 levels, and the screening accuracy is up to 90% - 95%; With the use of a silicone rubber ball and ultrasonic screen cleaning device system, the screen hole will not be blocked. Closed dedusting, the acceleration is 4.5 times lower than that of the vibrating screen, and the service life of screening parts is improved while maintenance is reduced; Noise<75dB. Optimize the gravity balance, and the dynamic load of the foundation is low.
Swing screen applicable industry
Chemical industry: resin, coating, industry, medicine, cosmetics, paint, Chinese medicine powder, etc.
Food industry: sugar powder, starch, salt, rice flour, milk powder, soybean milk, egg powder, soy sauce, fruit juice, etc.
Metals, metallurgy, and mining: aluminum powder, lead powder, copper powder, ore, alloy powder, welding rod powder, manganese dioxide, electrolytic copper powder, electromagnetic materials, grinding powder, refractory, kaolin, lime, alumina, heavy calcium carbonate, quartz sand, etc.
Other industries: waste oil, wastewater, dyeing and finishing wastewater, papermaking, additives, activated carbon, etc.
Technical parameters of swing screen
| Mechanical model |
Power (Kw) |
Screen diameter (mm) |
Dimensions (mm) |
Number of network layers |
Effective diameter (φ) |
Effective area () |
| TS-300 |
12 |
190 |
300x315x550 |
5 |
170 |
0.0227 |
| TS-450 |
0.37 |
450 |
510x510x680 |
1 |
420 |
0.1385 |
1F
TS-500-2F
3F |
0.55 |
460 |
665x665x635
665x665x740
665x665x845 |
1
2
3 |
430 |
0.1452 |
1F
TS-600-2F
3F |
0.55 |
560 |
760x760x635
760x760x740
760x760x845 |
1
2
3 |
530 |
0.2206 |
1F
TS-800-2F
3F |
0.75 |
760 |
1000x1000x770
1000x1000x910
1000x1000x1050 |
1
2
3 |
730 |
0.4185 |
1F
TS-1000-2F
3F |
1.5 |
930 |
1200x1200x890
1200x1200x1030
1200x1200x1170 |
1
2
3 |
900 |
0.5945 |
1F
TS-1200-2F
3F |
1.85 |
1130 |
1528x1528x945
1528x1528x1005
1528x1528x1165 |
1
2
3 |
1100 |
0.8992 |
1F
TS-1500-2F
3F |
2.2 |
1430 |
1758x1758x1120
1758x1758x1310
1758x1758x1500 |
1
2
3 |
1400 |
1.4741 |
1F
TS-1800-2F
3F |
3 |
1730 |
2137x2137x1265
2137x2137x1455
2137x2137x1645 |
1
2
3 |
1700 |
2.2698 |
1F
TS-2000-2F
3F |
3.7 |
1930 |
2337x2337x1265
2337x2337x1455
2337x2337x1645 |
1
2
3 |
1900 |
2.8652 |
Applicable industries
Chemical industry: resin powder, pigment, washing powder, micro powder, paint, soda ash, lemon powder, rubber, plastic, etc.
Abrasives, ceramic industry: alumina, quartz sand, mud, sprayed soil particles, etc.
Food industry: sugar, salt, alkali, monosodium glutamate, milk powder, soy milk, yeast, fruit juice, soy sauce, vinegar, etc.
Paper industry: coating paint, clay mud, black and white liquid, waste liquid, papermaking liquid, wastewater recycling, etc.
Metallurgical industry: titanium oxide, zinc oxide, electromagnetic materials, metal powder, electrode powder, etc.
Pharmaceutical industry: Chinese medicine powder, Chinese medicine liquid, Western medicine powder, Western medicine liquid, Chinese and Western medicine granules, etc.
Environmental protection: garbage, human and animal excrement, urine, waste oil, food wastewater, wastewater processing, etc.
Processing process
Production workshop
This is our inner workhouse.
some small equipment or parts will be made from here.
There are cranes, laser cutting machines, electric welding machines, platen machines, angle grinders, polishing machines, forklifts, and other equipment.
Packaging & Shipping
After you place the order and pay the deposit, we will start to arrange the production and contact the ocean freight transportation agency to reserve the position. Two days before the end of production, you need to complete the final payment. Then, we inform the ocean cargo transportation agent company that it is ready to come to the factory to pull the goods to the port. On the day of delivery, we will send the customer the factory video and pictures, and mark the corresponding English name of each product and product parts with a marker to prevent the customer from not knowing what each part is after receiving the goods. At the same time, we will put the English version of the product instructions in the cargo box. We generally select freight forwarders with preferential prices for customers to deliver goods for you. The shipping method can be FOB or CIF. You can also choose EXW, and then contact the goods agent company yourself.
Customer visit
FAQ
1. Who are we?
Our headquarters is located in Henan, China, and our factory was established in 2002. At present, there are more than 100 workers, technical engineers, foreign trade sales personnel, and administrative personnel. The factory covers an area of more than 2000 square kilometers and is mainly engaged in vibrating screening and conveying and feeding equipment.
2. How do we guarantee the quality?
Always provide pre-production samples before mass production; Always carry out a final inspection before shipment.
3. What can you buy from us?
You can purchase a vibrating screen, roller screens, rotary screens, vacuum conveyors, mixers, and customized vibrating machinery and conveying equipment in our factory.
4. What are our strengths?
As one of the old enterprises in the screening industry, Tianfeng has provided a large number of screening equipment and systems at home and abroad. Mass production, rapid delivery, stable quality, affordable price, and excellent after-sales service have become the symbols of Tianfeng.
5. What services can we provide?
Accepted delivery conditions: FOB, CFR, CIF, EXW, CIP, FCA, CPT, DDP, express;
Accepted payment currency: USD, EUR, RMB;
Type of payment accepted: telegraphic transfer, letter of credit, express remittance, credit card, PayPal, Western Union remittance, cash, custody;
Oral: English, Chinese, French.
6. What information do we need to help you choose a perfect machine?
-Name and characteristics of raw materials.
-Purpose of use: remove impurities, filter, and grade.
-Processing capacity: kg/h, L/h.
-Raw material size: (mesh or mm).
-How many floors do you need?
-Voltage, frequency, phase (single-phase or three-phase) Note: You'd better send us the relevant pictures or materials you want to filter, which can ensure that we recommend the appropriate machine for you.
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