Transformation measures for equipment failure caused by production load of vibrating screen
First of all, we need to know why overload occurs. Details are as follows:
1) Material characteristic influence
The material is sticky and difficult to be sieved off, which makes it form a thick material layer on the screen surface, causing that the upper layer of material with proper particle size can not be sieved off, and the actual load exceeds the rated load of the equipment, causing failure.
Treatment method: properly increase the tilt angle of the vibrating screen to increase the sliding speed of the screen surface and reduce the thickness.
2) Impact of screen selection
In large mines, polyurethane material screens are generally selected, which are divided into plate screens and strip screens. The former is suitable for selection when the service life is long and the material conditions are good. However, if the material is difficult to screen, it is easy to cause the material on the screen area, which will cause the equipment overload operation and failure.
Because the strip screen is conical, its upper aperture is larger than the plate screen under the same standard aperture, so the strip screen has better passing performance.
Treatment method: replace the original plate screen with strip screen.
In a word, it is more important for customers to check whether the operation methods are correct and whether regular cleaning and maintenance are carried out. These are also the sources of frequent failures of the vibrating screen. Therefore, the scientific and reasonable use of screening equipment can really improve the production efficiency and product quality.
Applicable industries
Chemical industry: resin powder, pigment, washing powder, micro powder, paint, soda ash, lemon powder, rubber, plastic, etc.
Abrasives, ceramic industry: alumina, quartz sand, mud, sprayed soil particles, etc.
Food industry: sugar, salt, alkali, monosodium glutamate, milk powder, soy milk, yeast, fruit juice, soy sauce, vinegar, etc.
Paper industry: coating paint, clay mud, black and white liquid, waste liquid, papermaking liquid, wastewater recycling, etc.
Metallurgical industry: titanium oxide, zinc oxide, electromagnetic materials, metal powder, electrode powder, etc.
Pharmaceutical industry: Chinese medicine powder, Chinese medicine liquid, Western medicine powder, Western medicine liquid, Chinese and Western medicine granules, etc.
Environmental protection: garbage, human and animal excrement, and urine, waste oil, food wastewater, wastewater processing, etc.
Processing process
Production workshop
This is our inner workhouse.
some small equipment or parts will be made from here.
There are cranes, laser cutting machines, electric welding machines, platen machines, angle grinders, polishing machines, forklifts, and other equipment.
Packaging & Shipping
After you place the order and pay the deposit, we will start to arrange the production and contact the ocean freight transportation agency to reserve the position. Two days before the end of production, you need to complete the final payment. Then, we inform the ocean cargo transportation agent company that it is ready to come to the factory to pull the goods to the port. On the day of delivery, we will send the customer the factory video and pictures, and mark the corresponding English name of each product and product parts with a marker to prevent the customer from not knowing what each part is after receiving the goods. At the same time, we will put the English version of the product instructions in the cargo box. We generally select freight forwarders with preferential prices for customers to deliver goods for you. The shipping method can be FOB or CIF. You can also choose EXW, and then contact the goods agent company yourself.
Customer visit
FAQ
1. Who are we?
Our headquarters is located in Henan, China, and our factory was established in 2002. At present, there are more than 100 workers, technical engineers, foreign trade sales personnel, and administrative personnel. The factory covers an area of more than 2000 square kilometers and is mainly engaged in vibrating screening and conveying and feeding equipment.
2. How do we guarantee quality?
Always provide pre-production samples before mass production; Always carry out a final inspection before shipment.
3. What can you buy from us?
You can purchase a vibrating screen, roller screens, rotary screens, vacuum conveyors, mixer, and customized vibrating machinery and conveying equipment in our factory.
4. What are our strengths?
As one of the old enterprises in the screening industry, Tianfeng has provided a large number of screening equipment and systems at home and abroad. Mass production, rapid delivery, stable quality, affordable price, and excellent after-sales service have become the symbols of Tianfeng.
5. What services can we provide?
Accepted delivery conditions: FOB, CFR, CIF, EXW, CIP, FCA, CPT, DDP, express;
Accepted payment currency: USD, EUR, RMB;
Type of payment accepted: telegraphic transfer, letter of credit, express remittance, credit card, PayPal, Western Union remittance, cash, custody;
Oral: English, Chinese, French.
6. What information do we need to help you choose a perfect machine?
-Name and characteristics of raw materials.
-Purpose of use: remove impurities, filter, and grade.
-Processing capacity: kg/h, L/h.
-Raw material size: (mesh or mm).
-How many floors do you need?
-Voltage, frequency, phase (single-phase or three-phase) Note: You'd better send us the relevant pictures or materials you want to filter, which can ensure that we recommend the appropriate machine for you.
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