Vibration Feeder Series Dz Motor Vibration Feeder for Coal
Product Classification: Feeding equipment series
TSZG series motor vibration feeder is widely used in mining, metallurgy, coal, thermal power, fire resistance, glass building materials, light industry, grain and other industries to uniformly or quantitatively feed massive, granular and powdered materials.
Product introduction
TSZG series motor vibration feeder is widely used in mining, metallurgy, coal, thermal power, fire resistance, glass building materials, light industry, grain and other industries to uniformly or quantitatively feed massive, granular and powdered materials. It is the equipment for automatic weighing, quantitative packaging and automatic flow process.
Technical characteristics
1. Simple structure, convenient maintenance, low noise, easy installation, stable operation, rapid start and stable stop.
2. By using the vibration motor to excite the vibration source, the material moves in a parabola, so the feed chute is less worn and its service life is increased.
3. The material flow can be changed and opened and closed instantaneously, and the quantitative feeding accuracy is improved.
Structure and working principle
TSZG series motor vibration feeder is composed of four parts: 1. feeding trough 2. vibration transmission body 3. vibration motor 4. vibration damping device.
The feeding process of TSZG series motor vibration feeder is realized by using a specially made vibration motor to drive the feed chute to perform periodic linear reciprocating vibration along the inclined direction. When the vertical component of the feed tank vibration acceleration is greater than the gravity acceleration, the materials in the tank are thrown up. Due to the continuous operation of the vibration motor, the materials in the tank continuously jump forward to achieve the purpose of feeding.
Installation and commissioning
1. Installation
When TSZG series motor vibration feeder continuously feeds ordinary materials, it is recommended that the discharge end be installed with a downward inclination of 10 º. For viscous materials and materials with large water content
Feeding can be lowered by 15 º. If it is used for batching and quantitative feeding, the feeder shall be installed horizontally to ensure uniform and stable feeding and prevent material from flowing automatically.
The installed feeder shall have a traveling clearance of not less than 20mm to make the feeder completely free.
After installation, the feeder shall be horizontal to avoid material side offset during feeding.
Wire according to the electrical schematic diagram and conduct grounding protection.
Its suspension device adopts flexible connection.
2. Commissioning
Before driving, check whether the included angle between the fixed eccentric block and the adjustable eccentric block at both ends of the two vibration motors is exactly the same, whether the fasteners are fastened firmly, and whether the electrical wiring and insulation are good.
After starting, the two vibration motors must operate at the same speed in reverse direction. Check whether the motor shield is deformed and rubs with the eccentric block.
The tightness of each hanger shall be adjusted uniformly. If the feeding amount does not meet the requirements, the included angle between the eccentric blocks of the vibration motor can be adjusted.
Use and maintenance
1. Using
This series of motor vibration feeder allows direct startup and shutdown under full load and full voltage conditions, and allows braking and shutdown through the resonance area quickly for stable shutdown.
After commissioning, a short-term test run shall be carried out.
2. Maintenance
During the operation of the feeder, the stability of amplitude current, temperature rise and noise shall be checked frequently, and the feeder shall be stopped immediately in case of any abnormality.
Generally, the motor bearing shall be filled with lubricating grease every two months, and in high temperature season, the lubricating grease shall be filled every month.
Faults in motion and solutions
Serial number |
Fault phenomenon |
Failure cause |
Exclusion method |
1 |
After the power supply is turned on,
The feeder does not start |
1. The power line is disconnected
2. Motor jamming
3. Overload
4. Constraint with other equipment at the connection |
1. Check whether the three-phase power supply is cut off and the voltage is consistent with the label
2. Open the motor bracket to eliminate jamming
3. Light load start
4. Exclude connections to other devices |
II |
After vibration, the amplitude is small and the material swings transversely, and the material deviates |
1. Two vibration motors run in the same direction
2. One of the two vibration motors does not work or operates in one direction |
1. Replace any two-phase connection of a vibration motor to ensure the reverse operation of the two vibration motors
2. If one of the vibration motors is damaged, it should be removed and replaced quickly |
III |
Excessive temperature rise of vibration motor |
1. Bearing heating
2. Single-phase operation
3. Rotor bore sweeping |
1 Adjust or replace bearings
2. Deal with broken phase
3. Disassemble and assemble the motor and troubleshoot it |
IV |
Current increase |
1. One of the two vibration motors works
2. Overload
3. Bearing jamming or lack of lubricant |
1 Repair motor and wiring
2. Reduce the thickness of material layer
3 Replace bearings with lubricant |
V |
Loud noise |
Loose or broken base bolt of vibration motor
|
Fastener bolts are fastened or replaced |
Technical Parameter
Applicable industries
Chemical industry: resin powder, pigment, washing powder, micro powder, paint, soda ash, lemon powder, rubber, plastic, etc.
Abrasives, ceramic industry: alumina, quartz sand, mud, sprayed soil particles, etc.
Food industry: sugar, salt, alkali, monosodium glutamate, milk powder, soy milk, yeast, fruit juice, soy sauce, vinegar, etc.
Paper industry: coating paint, clay mud, black and white liquid, waste liquid, papermaking liquid, wastewater recycling, etc.
Metallurgical industry: titanium oxide, zinc oxide, electromagnetic materials, metal powder, electrode powder, etc.
Pharmaceutical industry: Chinese medicine powder, Chinese medicine liquid, Western medicine powder, Western medicine liquid, Chinese and Western medicine granules, etc.
Environmental protection: garbage, human and animal excrement, urine, waste oil, food wastewater, wastewater processing, etc.
Processing process
Production workshop
This is our inner workhouse.
some small equipment or parts will be made from here.
There are cranes, laser cutting machines, electric welding machines, platen machines, angle grinders, polishing machines, forklifts, and other equipment.
Packaging & Shipping
After you place the order and pay the deposit, we will start to arrange the production and contact the ocean freight transportation agency to reserve the position. Two days before the end of production, you need to complete the final payment. Then, we inform the ocean cargo transportation agent company that it is ready to come to the factory to pull the goods to the port. On the day of delivery, we will send the customer the factory video and pictures, and mark the corresponding English name of each product and product parts with a marker to prevent the customer from not knowing what each part is after receiving the goods. At the same time, we will put the English version of the product instructions in the cargo box. We generally select freight forwarders with preferential prices for customers to deliver goods for you. The shipping method can be FOB or CIF. You can also choose EXW, and then contact the goods agent company yourself.
Customer visit
FAQ
1. Who are we?
Our headquarters is located in Henan, China, and our factory was established in 2002. At present, there are more than 100 workers, technical engineers, foreign trade sales personnel, and administrative personnel. The factory covers an area of more than 2000 square kilometers and is mainly engaged in vibrating screening and conveying and feeding equipment.
2. How do we guarantee the quality?
Always provide pre-production samples before mass production; Always carry out a final inspection before shipment.
3. What can you buy from us?
You can purchase a vibrating screen, roller screens, rotary screens, vacuum conveyors, mixers, and customized vibrating machinery and conveying equipment in our factory.
4. What are our strengths?
As one of the old enterprises in the screening industry, Tianfeng has provided many screening equipment and systems at home and abroad. Mass production, rapid delivery, stable quality, affordable price, and excellent after-sales service have become the symbols of Tianfeng.
5. What services can we provide?
Accepted delivery conditions: FOB, CFR, CIF, EXW, CIP, FCA, CPT, DDP, express;
Accepted payment currency: USD, EUR, RMB;
Type of payment accepted: telegraphic transfer, letter of credit, express remittance, credit card, PayPal, Western Union remittance, cash, custody;
Oral: English, Chinese, French.
6. What information do we need to help you choose a perfect machine?
-Name and characteristics of raw materials.
-Purpose of use: remove impurities, filter, and grade.
-Processing capacity: kg/h, L/h.
-Raw material size: (mesh or mm).
-How many floors do you need?
-Voltage, frequency, phase (single-phase or three-phase) Note: You'd better send us the relevant pictures or materials you want to filter, which can ensure that we recommend the appropriate machine for you.